Ahlatci Gold Refinery
Industrial · 2023
Industrial epoxy across processing floor — 4,800 m²
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Flooring Systems · Yas Island
Epoxy Flooring in Yas Island sits at the intersection of brand-certified applicator discipline and Abu Dhabi's hospitality and leisure island. From Yas Marina Circuit and Ferrari World to the back-of-house surfaces nobody photographs — same Mapei, Laticrete, AkzoNobel and X-Calibur systems, same TDS coverage rates, same signed-off Inspection Request documentation. We mobilise to Yas Island from our Al Quoz office on the same programme as anywhere else in the UAE.
Approved applicator · brand-certified
Yas Island · in focus
Yas Island is Abu Dhabi's hospitality and leisure island — anchored by Yas Marina Circuit, Ferrari World, multiple tier-1 hotels and Yas Mall. Finish trades here meet hospitality-operator standards and consultant-pack discipline on a leisure-destination operating tempo. Our Yas work spans hotel back-of-house, F&B kitchen build-outs and large-format-tile installations across the resort estate.
Local context
What we do
A warehouse forklift floor and a kitchen prep floor and an ESD assembly floor all use "epoxy" — but they're four different system specs with four different build-ups. We apply Mapei Mapefloor for self-levelling and decorative, X-Calibur for heavy-duty industrial, Mapei Ucrete for food-grade PU-cement, and Mapei Mapecoat ESD for static-controlled environments.
The reason floors fail in the UAE isn't usually the resin — it's the substrate moisture, the wrong primer, or the wrong system for the chemical exposure. We test first. We never quote without seeing the slab.
Choose the system
Six environments, six systems. The recommended one for each is what we'd specify after a site survey on a comparable brief.
Select application
Recommended system
MAPEI
Ucrete UD200
PU-cement, 6–9 mm trowel
Indicative spec
Got a chemical-resistance schedule or BOQ? Send it over and we'll match the system family to the line items.
Build-up
Lap & overlap discipline
Our process
Where it fits
Reference projects
Ahlatci Gold Refinery
Industrial · 2023
Industrial epoxy across processing floor — 4,800 m²
Specification
Wear life varies by system: 10–15 years for light commercial · 8–12 years for industrial · 15+ years for PU-cement food-grade. Slip rating from R9 (smooth top sealer) to R13 (aggressive broadcast).
Full chemical-resistance schedule on the manufacturer TDS — we send the relevant TDS with every quotation so the consultant can audit before award.
Wear life
Slip rating
Frequently asked
Anywhere from 0.3 mm (roller coating) to 9 mm (PU-cement). The thickness is dictated by the spec, the substrate condition and the loading — not by preference. We confirm thickness in the method statement before mobilisation.
Self-levelling epoxy is a poured, gauge-raked resin body at 2–5 mm — best for clean industrial, commercial and decorative floors. PU-cement (e.g. Mapei Ucrete) is a polyurethane–cement hybrid trowelled at 6–9 mm — designed for thermal-shock and chemical-aggressive environments like food prep, dairy, brewing and cold rooms.
Usually not. Tile bonds to the slab through a thin-set; epoxy bonds best to the slab directly. We remove the tile, repair the slab and shotblast before priming. We'd rather lose a day to demolition than warranty-replace a delamination later.
Walk-on at 24 hr for most epoxies, 12 hr for fast-cure systems. Light service at 72 hr. Full chemical resistance at 7 days. PU-cement reaches walk-on at 12–24 hr and full service at 5–7 days.
PU-cement is rated for steam cleaning and thermal shock; epoxies are not. For kitchens, cold rooms and dairies we always specify a Ucrete-grade PU-cement, never standard epoxy.
Typically 10⁶ to 10⁹ Ω resistance to ground, measured per ANSI/ESD S20.20 or IEC 61340. We use Mapei Mapecoat ESD with a conductive primer + grounding strap network laid before the body coat.
Moisture-tolerant primer (e.g. Mapei Primer MF or Eporip) where the slab reads 4–6 % MC. Above 6 % MC we install a moisture-blocking epoxy membrane below the primer — the schedule of works adjusts by 1–2 days.
DIN 51130 slip-rating: R9 is shallow (offices, dry retail), R10–R11 is general (commercial wet zones), R12–R13 is aggressive (kitchens, factory wash-downs). We broadcast aggregate or specify a textured top sealer to hit the rating in the spec.
Standard epoxy yellows under direct UV — add a UV-stable PU topcoat (Mapei Mapecoat TNS UV or X-Calibur PolyU). For atrium and showroom floors we always specify the UV topcoat in the method statement.
Indicative ranges only — every job is quoted after a site survey. Roller-applied: AED 90–150 / m². SL epoxy 3 mm: AED 160–260 / m². Decorative flake / metallic: AED 220–360 / m². PU-cement 6 mm: AED 360–560 / m². Add for difficult access or night-only programmes.
Related disciplines
Free site survey across Dubai, Abu Dhabi and Sharjah. Written quotation back within 48 working hours.
Epoxy Flooring elsewhere in the UAE
We deliver the same epoxy flooring programme — same brands, same warranty terms, same handover discipline — across 12 other Tier-1 areas in the UAE.
Dubai
Abu Dhabi
Other disciplines in Yas Island
13 other specialist disciplines we apply across Yas Island — every one a brand-certified applicator scope.
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Tile & Stone Works
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Tile & Stone Works
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Tile & Stone Works
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Decorative Concrete
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Flooring Systems
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Coatings & Protection
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Building Repair & Insulation
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Brand-certified applicator across the UAE